Keegan G.
Custom Trucker Hats
If you are a hat lover then custom trucker hats are a great way to promote your business, brand, team or event.
Think about how often someone wears a hat – If it is their favorite hat they will wear it every day! How often does someone wear a shirt? Hopefully not more than one day in a row – right? Let us create custom made trucker hats for your business.
Trusted by 1150+ Brands Globally
Popular Styles
Choose from the Most Popular Trucker Hat Styles
From the legendary Richardson 112 family to the Yupoong 6006 classic and Otto's retro foam fronts, these are the twelve trucker hat styles our customers order most — including the seven-panel Richardson 168 for a modern, structured look. Every one pairs a structured front crown with breathable mesh back panels — ready for your printed logo, embroidery, or patch. Don't see your style? We can source any brand.
Otto Cap 39-165 Foam Front Trucker
The Otto 39-165 is our most popular foam front trucker and the most economical way to produce custom trucker hats in bulk. A high crown five-panel with a seamless lined foam front, slim rope detail, and terry cloth sweatband — it takes a printed logo cleanly edge to edge and comes in 139 colors, more than any other trucker we carry.
- 5 Panel Hi Profile
- Snapback
- Foam Front
- Slim Rope
- 139 colors available
| Customization | 24 Hats | 50 Hats | 100 Hats | 200 Hats |
|---|---|---|---|---|
| Screen Printed DTF – 1 Color (2–3 weeks) | $14.50 | $11.95 | $9.95 | $8.95 |
| Screen Printed DTF – Multi-Color (2–3 weeks) | $15.95 | $12.95 | $10.95 | $9.95 |
| Embroidery (2–3 weeks) | $20.70 | $16.95 | $14.70 | $14.45 |
| Woven / Embroidered Patch (4–5 weeks) | $20.70 | $16.95 | $14.70 | $13.45 |
| Leather Patch (4–5 weeks) | $21.70 | $17.95 | $15.70 | $14.45 |
| PVC Patch (4–5 weeks) | $22.70 | $18.95 | $16.70 | $15.45 |
*Pricing includes decoration in one location and a free design mockup
*Multi-color price includes unlimited colors — gradients and full-color designs welcome
*Ordering 300+? Email for bulk pricing — volume discounts available
*Need them sooner? Tell us your in-hands date on your quote and we’ll tell you if we can hit it
*Prices are an example and are subject to change
Richardson 112 Trucker Hat
- 6 Panel Mid Pro
- Snapback
- 60/40 Cotton/Poly Front
- 110+ colors available
Yupoong 6506 Five-Panel Retro Trucker
- 5 Panel Mid Pro
- Snapback
- Retro Poly Twill Front
- 13 colors available
Yupoong 6606 Retro Trucker
- 6 Panel Mid Pro
- Snapback
- 74/26 Poly/Cotton Front
- 55 colors available
Richardson 112FP Five-Panel Trucker
- 5 Panel Mid Pro
- Snapback
- 60/40 Cotton/Poly Front
- 17 colors available
Richardson 115 Low Pro Trucker
- 6 Panel Low Pro
- Snapback
- 60/40 Cotton/Poly Front
- 41 colors available
Richardson 112FPR Five-Panel Rope
- 5 Panel Mid Pro, Rope
- Snapback
- 60/40 Cotton/Poly Front
- 13 colors available
Richardson 168 7-Panel Trucker
- 7 Panel Hi Pro, Flat Bill
- Snapback
- 60/40 Cotton/Poly Front
- 19 colors available
Yupoong 6006 Classic Trucker
- 5 Panel Hi Pro, Flat Bill
- Snapback
- 74/26 Poly/Cotton Front
- 31 colors available
New Era NE205 Trucker Cap
- 5 Panel Hi Pro
- Snapback
- 100% Cotton Twill Front
- 14 colors available
Otto 32-467 Mid Profile Foam Trucker
- 5 Panel Mid Pro
- Snapback
- Foam Front
- 19 colors available
Flexfit 110M Mesh Trucker
- 6 Panel Mid Pro
- Flexfit Tech + Snapback
- 74/26 Poly/Cotton Front
- 30 colors available
Looking for something unique? Our team can source any style or brand to match your exact vision.
Custom Trucker Hats We Created
Our Work
Consolidated Ink offers a wide range of high-quality trucker hats. Perfectly designed for comfort and style, they’re ideal for showcasing your logo.
Screen Printed & DTF Trucker Hats
Trucker hats are one of the best hat styles for printed logos — the flat foam or canvas front gives a clean surface for bold, detailed artwork. We decorate our printed trucker hats with premium screen printed DTF transfers: every transfer starts with a screen printed underbase, then is heat-applied to the hat for results that are sharper and more consistent than direct printing. Fine lines, small text, gradients, and multi-color logos all reproduce true to your original artwork.
Foam Front Trucker Hats
The foam front trucker is the classic canvas for a printed logo and the most economical way to produce custom trucker hats in bulk for events, giveaways, and team merch. The retro foam-and-mesh combination never goes out of style, and our transfers apply cleanly edge to edge — Otto's foam trucker alone comes in over 130 colors. Prefer canvas? Canvas front truckers take print and embroidery equally well.
Need camo? We carry licensed Realtree, Mossy Oak, and Kryptek patterns.
Embroidered Trucker Hats
Embroidery adds a richer, more premium feel to a custom trucker hat — especially on canvas front styles, where the stitching sits cleanly on the fabric crown. It's the classic look for businesses and teams that want their logo to feel retail-quality.
Custom Patch Trucker Hats
A patch stitched onto a foam front trucker is one of the most iconic looks in custom headwear. Choose embroidered, woven, leather, or PVC patches — each sewn onto the front crown for durability and a retail-quality finish. Custom trucker hats with patches are our specialty.
Decoration Methods for Your Custom Hat
Decorations
Explore our range of decoration methods, including custom patches, embroidery, and printing options designed to suit every style and application.
Custom Patches
From classic embroidered patches to modern PVC and leather, we offer options that bring your brand to life with precision and style.
View Patch Options
Custom Embroidery
From clean logo stitching to detailed threadwork, we deliver finishes that elevate your brand with precision and durability.
View Embroidery Options
Custom Printing
From bold graphics to detailed prints, we deliver results that bring your brand to life with clarity and consistency.
View Printing Options
Premium Hat Brands We Source
We partner with leading hat manufacturers to ensure every custom order feels retail-ready. Whether you prefer the timeless shape of a Richardson 112, the streetwear edge of New Era, or the reliable quality of Yupoong, we’ve got your favorite brands covered.
Richardson
Home of the legendary Richardson 112 — one of the best-selling silhouettes in custom headwear. Rugged, consistent, and a go-to for teams, trades, and outdoor brands.
New Era
The choice of pro sports teams and streetwear brands worldwide. When you want the iconic fitted look, New Era sets the standard.
Flexfit
A top pick for branded merchandise, athletic teams, and lifestyle labels. Their signature stretch-fit band delivers a clean, comfortable fit across every size.
Yupoong
Yupoong's YP Classics line pairs retail-level craftsmanship with workhorse consistency — home to some of the most-ordered blank caps in the industry.
Decky
Affordable, reliable, and versatile. Decky offers one of the largest blank hat selections for bulk orders, giveaways, retail shops, and fast-turnaround merchandising projects.
Otto Caps
A longtime industry staple, Otto produces consistent, high-quality blanks in every style — from foam truckers to structured snapbacks — ideal for embroidery and woven labels.
Fahrenheit
Rugged, outdoor-inspired headwear, Fahrenheit hats handle detailed embroidery and leather patches well. Ideal for custom-branded tactical, outdoor, and lifestyle gear.
AS Colour
Modern, minimalist, and retail-ready. AS Colour hats offer premium structure and a clean profile — perfect for lifestyle brands, fashion labels, and premium merch collections.
Outdoor Cap
A leading name in performance and outdoor-ready hats. Known for crisp lines and durable construction, Outdoor Cap styles are perfect for bold embroidery or PVC patches.
Legacy
Retro-inspired 5-panel and unstructured silhouettes with a lived-in, surf-and-skate vibe. Legacy hats appeal to lifestyle brands looking for a relaxed fit with classic rope and vintage accents.
Imperial
Lightweight, premium, and built for comfort. Imperial hats offer a soft crown and easy fit right out of the box — great for subtle logo embroidery and high-end merch lines.
47 Brand
Officially licensed-quality construction with a sport-heritage feel — a favorite for fan gear, breweries, and lifestyle merch.
Custom Mesh Trucker Hats
Mesh hats remain popular for the iconic look and because the open mesh back keeps your head cool while you work. Custom mesh trucker hats are versatile for adding your logo — the foam or canvas front can be printed or embroidered, and a custom patch can be applied to the front crown. Whether you call them mesh caps, mesh hats, or truckers, we'll build them your way.
The History of the Trucker Hat
Trucker hats started as free giveaways at truck stops and farm supply stores — drivers, farmers, and ranchers wore them for the cool mesh and sun-blocking bill, advertising the brands on the crown. Over time they became a symbol of hard-working America, later adopted by skaters, surfers, and musicians, and famously revived by Von Dutch in the late '90s. Today, trucker caps span everything from budget team giveaways to designer hats selling for $250+.
Ready to Create Something Custom?
Tell us about your next project — whether it’s custom hats, patches, or branded merch, we’ll help you bring it to life with expert design and production.
Get in TouchFrom Production to Perfect Delivery
Our Simple Process
Our streamlined 5-step process makes it easy to go from idea
to finished product without the usual hassle.
Choose Style
Pick your hat and decoration method.
Send Artwork
Send us your
logo or design.
Get A Free Quote
Receive pricing
& free mockup.
Approve Sample
Confirm your
final design.
Delivery
We produce and ship your order.
Frequently Asked Questions
Everything you need to know about the product and billing.
Can trucker hats be screen printed?
Yes — our printed trucker hats use screen printed DTF transfers. Each transfer is built on a hand screen printed underbase, then heat-applied to the foam or canvas front of the hat. Compared to direct screen printing, this gives sharper detail, better color consistency, and cleaner results on small text and complex logos.
What's the difference between foam front and canvas front trucker hats?
Foam front truckers are the classic retro style — lightweight, structured, and ideal for printing or a stitched-on patch. Canvas front truckers have a fabric crown that takes embroidery beautifully and gives a slightly more premium, retail feel. Both come with the breathable mesh back that keeps trucker hats cool.
What's the minimum order for custom trucker hats?
Our custom trucker hats start at just 24 hats per design, making them perfect for small teams, events, or test runs — and bulk pricing kicks in as your quantity grows.
Can you put a custom patch on a trucker hat?
Absolutely — a patch on a foam front trucker is one of the most iconic looks in custom headwear. We offer embroidered, woven, leather, and PVC patches, each stitched securely onto the front crown. Patches also let you decorate hard-to-embroider styles and reuse the same patch across other garments.
How much do custom trucker hats cost?
Pricing depends on the hat brand, quantity, and decoration method — printing is typically the most economical, while embroidery and patches add a premium feel. Request a quick quote and we’ll send exact pricing with a free mockup.
Which trucker hat brands can I order?
We source from every major headwear brand, including the legendary Richardson 112, Yupoong 6006, Otto Cap 39-165 foam truckers, New Era, Flexfit, and Decky. If you have a specific style or brand in mind, we can source it.
Built on Trust, Quality, and Speed
Why Choose Consolidated Ink
We deliver retail-quality custom products with precise embroidery, structured fits, and reliable production.
Low Minimum Orders
Order as low as 24 hats per design. Perfect for small teams or test runs.
Free Design Support
Send a logo or idea, we refine, digitize, and mock it up at no cost.
Fast Turnaround
Most orders are shipped within 2–3 weeks, with rush options available.
Discounts on Bulk Orders
Tiered discounts that make larger orders more cost-effective.
Retail-Grade Quality
Premium brands, finished with high-quality embroidery, patches, and prints.
Satisfaction Guaranteed
If something’s off, we fix it.
Simple as that.
5.0 Star Reviews on Google
Hear first-hand from our incredible community of customers.
I have had countless orders with Consolidated over the last 10+ years. Hats, hoodies, shirts, embroidery... the attention to detail is something I never have to question, and my recent order of 144 t-shirts was no different. I didnt even need to check the print before I put the order in the back of the truck. Thank you guys.
Consolidated Ink was such a pleasure to work with! Professional, punctual and extremely communicative. Not only was all the design and printing Perfect, but the materials they recommended were great quality. I have already placed a full re-order with them. Highly recommend using Consolidated Ink.
Could not be happier. Needed a small quantity of T-shirts for an important public event -- and fast! Not only was the whole job turned around on a dime, but the result was terrific -- and they actually improved the main graphic, generating a higher resolution version. Never going anywhere else.
We used consolidated ink to curate our swag for the local little league… our merch is the talk of the town and sought out by many! Coolest hats and softest t-shirts around. We even had a tight deadline and they came through for us!
The team at Consolidated Ink did such a great job. They turned around merchandise for us in such a fast manner - even got great delivery and complete quality were so thrilled with results thank you thank you
Would highly recommend anyone work w Consolidated Ink - incredibly detailed, professional & reasonably priced. Pat was able to source exactly what I needed and got the job done within days of placing the order. 5 stars!