Keegan G.
Custom Flat Bill Hats
Custom flat bill hats are the go-to when you want headwear that reads current — structured crowns, flat brims, and plenty of front panel for embroidery or a patch. We decorate flat bills from New Era, Flexfit, Yupoong, and Richardson, with your logo dialed in on a free mockup before anything stitches.
Trusted by 1150+ Brands Globally
Flat Bill Hat Styles
Popular Styles
Six flat bills we quote most, from the New Era silhouette everyone recognizes to Yupoong's wool blends and a closed-back fitted option. Every one takes embroidery and patches well — pick a style and we'll match it with the right decoration for your logo.
Decky 6020 Classic Flat Bill Snapback
If you need your hat to match your brand color exactly, this is the one — the Decky 6020 runs 81 colorways, from staples to two-tones you won't find anywhere else in a flat bill. Structured high-profile crown, retro flat visor, classic plastic snapback, and a price point that makes big team and merch runs easy. Tell us the color on your quote and we'll confirm stock with your free mockup. See everything Decky makes on our Custom Decky Hats page.
- 100% acrylic or 100% polyester depending on colorway (Heather Grey: 75/25 cotton/poly)
- Structured, 6-panel, high profile crown
- Retro flat bill, plastic snapback closure
- One size fits most
- 81 colorways including two-tones
| Customization | 24 Hats | 50 Hats | 100 Hats | 200 Hats |
|---|---|---|---|---|
| Embroidery (2–3 weeks) | $22.15 | $18.40 | $16.15 | $15.90 |
| Woven / Embroidered Patch (4–5 weeks) | $22.15 | $18.40 | $16.15 | $14.90 |
| Leather Patch (4–5 weeks) | $23.15 | $19.40 | $17.15 | $15.90 |
| PVC Patch (4–5 weeks) | $24.15 | $20.40 | $18.15 | $16.90 |
*Pricing includes decoration in one location and a free design mockup
*Over 200 hats? Please email for a custom quote
*Need them sooner? Tell us your in-hands date on your quote and we’ll tell you if we can hit it
*Prices are an example and are subject to change
New Era NE400 Original Fit Flat Bill
- 100% cotton with a broad flat bill
- High crown – 9FIFTY FIT
- 7-position adjustable snap
- 13 colors available
New Era NE407 Camo Flat Bill
- Camo crown with contrast flat bill
- 100% polyester, structured
- 7-position adjustable snap
- 5 colors available
Yupoong 6089M Premium Flat Bill Snapback
- 80/20 acrylic/wool premium crown
- High profile flat bill, green undervisor
- Snapback closure
- 36 colorways including camo
Flexfit 110F Flat Bill Snapback
- 83/15/2 acrylic/wool/spandex
- Flexfit Tech stretch band + snap — flat bill that fits 6½–7⅞
- Moisture-wicking sweatband
- 13 colors available
Flexfit 6210 Premium Fitted Flat Bill
- 63/34/3 polyester/cotton/spandex
- Structured high profile, flat bill, matching undervisor
- Closed back, stretch fitted
- S/M (6¾–7⅛) and L/XL (7⅛–7⅝)
- 8 colors available
Richardson 511 Wool Blend Flatbill Trucker
- 80/20 acrylic/wool front, breathable mesh back (camos: cotton blends)
- High Pro structured crown, flat bill
- Snapback, one size fits most
- 16 colorways including camos and three-tones
- Most flat bills come as snapbacks — for the full closure rundown, sizing help, and more styles, see our Custom Snapback Hats. Want the flat-bill look with a mesh back? That’s a trucker — see our Custom Trucker Hats.
- Don’t see your style? We also decorate the Richardson 510 wool flatbill, Flexfit 110FT, New Era NE403, Yupoong 6006 and 6006T, and most other flat bill styles from New Era, Flexfit, Yupoong, Richardson, and Decky — request a quote with the style number and we’ll take it from there.
- Want more fitted styles? See our Custom Fitted Hats.
Looking for something unique? Our team can source any style or brand to match your exact vision.
What Is a Flat Bill Hat?
Here's the part most people don't know: most structured, high-profile caps leave the factory with a flat bill. The curve is something wearers add by hand. A flat bill hat is simply one built to stay that way — a stiff, wide visor on a structured crown — and the look took off in the 2000s when hip-hop and streetwear made leaving the brim flat the whole point. For a custom order, the crown is the practical win: that high, flat front panel gives your logo more room and a cleaner surface than a low-profile dad hat.
Flat Bill or Curved Bill: Which Should You Order?
Honestly, it's mostly a style call. Both bills block overhead sun the same; a curve wraps a little closer at the sides, which is why ballplayers traditionally bent theirs, but the difference is smaller than people think. So decide on the look: flat-billed caps read streetwear and current, curved reads classic and workwear. If your crowd is mixed, order flat — a flat brim can be curved by hand in a few minutes, and New Era's 9FIFTY visors are built for it, but a pre-curved bill can't be flattened back. Not sure? Send us your logo and we'll mock it up both ways so you can see it before you decide
Custom Flat Bill Hats We Created
Our Work
Real flat bill hats we've decorated for teams, brands, and businesses — 3D puff embroidery, flat embroidery, and woven, embroidered, and printed patches. Every one started as a free mockup.
Decoration Methods for Your Custom Hat
Decorations
Explore our range of decoration methods, including custom patches, embroidery, and printing options designed to suit every style and application.
Custom Patches
From classic embroidered patches to modern PVC and leather, we offer options that bring your brand to life with precision and style.
View Patch Options
Custom Embroidery
From clean logo stitching to detailed threadwork, we deliver finishes that elevate your brand with precision and durability.
View Embroidery Options
Custom Printing
From bold graphics to detailed prints, we deliver results that bring your brand to life with clarity and consistency.
View Printing Options
Premium Hat Brands We Source
We partner with leading hat manufacturers to ensure every custom order feels retail-ready. Whether you prefer the timeless shape of a Richardson 112, the streetwear edge of New Era, or the reliable quality of Yupoong, we’ve got your favorite brands covered.
Richardson
Known for its legendary Richardson 112 trucker, it’s perfect.
New Era
The choice of pro sports teams and street-Wear brands worldwide.
Flexfit
A top pick for branded merchandise, athletic teams, and lifestyle labels
Yupoong
Yupoong and YP Classics combine retail-level craftsmanship.
Decky
Affordable, reliable, and versatile. Decky offers one of the largest blank hat selections for bulk orders, giveaways, retail shops, and fast-turnaround merchandising projects.
Otto Caps
A longtime industry staple, Otto produces consistent, high-quality blanks in every style — from foam truckers to structured snapbacks — ideal for embroidery and woven labels.
Fahrenheit
Rugged, outdoor-inspired headwear, Fahrenheit hats handle detailed embroidery and leather patches well. Ideal for custom-branded tactical, outdoor, and lifestyle gear.
AS Colour
Modern, minimalist, and retail-ready. AS Colour hats offer premium structure and a clean profile — perfect for lifestyle brands, fashion labels, and premium merch collections.
Outdoor Cap
A leading name in performance and outdoor-ready hats. Known for crisp lines and durable construction, Outdoor Cap styles are perfect for bold embroidery or PVC patches.
Legacy
Retro-inspired 5-panel and unstructured silhouettes with a lived-in, surf-and-skate vibe. Legacy hats appeal to lifestyle brands looking for a relaxed fit with classic rope and vintage accents.
Imperial
Lightweight, premium, and built for comfort. Imperial hats offer a soft crown and easy fit right out of the box — great for subtle logo embroidery and high-end merch lines.
47 Brand
Lightweight, premium, and built for comfort. Imperial hats offer a soft crown and easy fit right out of the box — great for subtle logo embroidery and high-end merch lines.
Ready to Create Something Custom?
Tell us about your next project — whether it’s custom hats, patches, or branded merch, we’ll help you bring it to life with expert design and production.
Get in TouchFrom Production to Perfect Delivery
Our Simple Process
Our streamlined 5-step process makes it easy to go from idea
to finished product without the usual hassle.
Choose Style
Pick your hat and decoration method.
Send Artwork
Send us your
logo or design.
Get A Free Quote
Receive pricing
& free mockup.
Approve Sample
Confirm your
final design.
Delivery
We produce and ship your order.
Frequently Asked Questions
Everything you need to know about the product and billing.
Can you curve a flat bill hat after you get it?
Usually, yes. Most flat bills ship flat and take a curve if you work the bill gradually — New Era’s 9FIFTY visors are designed to go either way. Wool-blend bills like the Yupoong 6089M hold their flat shape better, so if you know your crew wants curved bills, tell us when you request a quote and we’ll point you to the right style instead.
What's the best way to put a logo on a flat bill hat?
3D puff embroidery is the classic look — the high crowns on flat bill hats give raised stitching room to stand out. Flat embroidery and patches work just as well: leather and PVC patches suit the structured front panels, and woven patches handle fine detail. Send us your artwork and we’ll include a free mockup with your quote so you can see it before you commit.
How big can my logo be on a flat bill hat?
Bigger than on most caps. Flat bill styles run high-profile crowns, which means more embroidery real estate on the front panel, plus side and back locations if you want secondary marks. Exact limits depend on the style and your art, so we confirm dimensions on your mockup before anything goes into production.
Do flat bill hats only come as snapbacks?
No — the snap closure is just the most common pairing. Our featured Flexfit 6210 is a closed-back fitted flat bill, and stretch-fit options like the Flexfit 110F give you a fitted feel with snap adjustability. If you want the flat bill look without the plastic snap, there’s a style for that.
What's the minimum order for custom flat bill hats?
Our pricing starts at 24 hats, and the per-hat price drops as quantity goes up. Running something smaller for a team or an event? Email us — depending on the style and decoration we can often make it work.
Built on Trust, Quality, and Speed
Why Choose Consolidated Ink
We deliver retail-quality custom products with precise embroidery, structured fits, and reliable production.
Low Minimum Orders
Order as low as 24 hats per design. Perfect for small teams or test runs.
Free Design Support
Send a logo or idea, we refine, digitize, and mock it up at no cost.
Fast Turnaround
Most orders are shipped within 2–3 weeks, with rush options available.
Discounts on Bulk Orders
Tiered discounts that make larger orders more cost-effective.
Retail-Grade Quality
Premium brands, finished with high-quality embroidery, patches, and prints.
Satisfaction Guaranteed
If something’s off, we fix it.
Simple as that.
5.0 Star Reviews on Google
Hear first-hand from our incredible community of customers.
I have had countless orders with Consolidated over the last 10+ years. Hats, hoodies, shirts, embroidery... the attention to detail is something I never have to question, and my recent order of 144 t-shirts was no different. I didnt even need to check the print before I put the order in the back of the truck. Thank you guys.
Consolidated Ink was such a pleasure to work with! Professional, punctual and extremely communicative. Not only was all the design and printing Perfect, but the materials they recommended were great quality. I have already placed a full re-order with them. Highly recommend using Consolidated Ink.
Could not be happier. Needed a small quantity of T-shirts for an important public event -- and fast! Not only was the whole job turned around on a dime, but the result was terrific -- and they actually improved the main graphic, generating a higher resolution version. Never going anywhere else.
We used consolidated ink to curate our swag for the local little league… our merch is the talk of the town and sought out by many! Coolest hats and softest t-shirts around. We even had a tight deadline and they came through for us!
The team at Consolidated Ink did such a great job. They turned around merchandise for us in such a fast manner - even got great delivery and complete quality were so thrilled with results thank you thank you
Would highly recommend anyone work w Consolidated Ink - incredibly detailed, professional & reasonably priced. Pat was able to source exactly what I needed and got the job done within days of placing the order. 5 stars!