We’ll first create your films and then use a stencil to block out any areas where no ink will be placed.
Custom Screen Printing
Custom screen printing is what we built our shop around — from one-color logo tees to simulated process prints with photographic detail. Every job runs on the same standard: the right garment, the right ink, and a print that still looks good after a hundred washes. Send us your artwork and we’ll walk you through the rest.
Different Types of Ink We Use
Ink Types
We use different types of high-quality inks to suit each design and fabric. From bold, durable finishes to soft, vintage styles, every ink is chosen to ensure the best print result.
Plastisol
Waterbase
Discharge
Glow-in-the-Dark
Metallic or Shimmer
Puff
Looking for something unique? Our team can source any style or brand to match your exact vision.
Screen Printing Techniques
Print Techniques
Every print style below solves a different problem — opacity on dark garments, photo-real detail, soft vintage fade. Not sure which fits your artwork? Send it over and we'll recommend the right technique.
Underbase
A solid base layer used under prints on dark garments to make colors pop and stay vibrant. It ensures better opacity and consistency in the final design.
Multicolor Prints
High-detail printing using multiple colors to bring complex artwork to life. Ideal for bold, eye-catching designs with smooth color transitions.
1 Color Prints
Simple, clean prints using a single color for a minimal and cost-effective finish. Perfect for logos, text, and everyday branded apparel.
Simulated Process
Advanced printing technique that blends multiple inks to replicate full-color, photo-like designs. Best for detailed artwork with gradients and depth.
Index
A high-contrast printing style that reduces colors into sharp, defined separations. Great for bold visuals and graphic-heavy designs with clarity.
Vintage Prints
Soft, faded-style prints designed to give apparel a worn, retro look. Perfect for brands aiming for a relaxed, timeless aesthetic.
Looking for something unique? Our team can source any style or brand to match your exact vision.
How It Works
How Does Screen Printing Work?
Screen Printing is a process of transferring ink onto apparel (fabric) using a screen with a mesh-like material. In order for us to print your custom tees:
So essentially all you need is a screen + ink + squeegee + T-shirt to print on.
Custom Screen Printing We've Done
Our Work
Browse our custom printed apparel gallery, showcasing vibrant, high-quality prints designed to bring bold ideas and brand identities to life.
Ready to Create Something Custom?
Tell us about your next project — whether it’s custom hats, patches, or branded merch, we’ll help you bring it to life with expert design and production.
Get in TouchFrom Production to Perfect Delivery
Our Simple Process
Our streamlined 5-step process makes it easy to go from idea
to finished product without the usual hassle.
Choose Style
Pick your hat and decoration method.
Send Artwork
Send us your
logo or design.
Get A Free Quote
Receive pricing
& free mockup.
Approve Sample
Confirm your
final design.
Delivery
We produce and ship your order.
Frequently Asked Questions
Everything you need to know about custom screen printing, from inks to order minimums.
How long do screen prints last?
With proper care, a screen print can last the entire life of the garment. Plastisol inks cure into a durable layer that survives years of regular washing — it’s why screen printing is still the standard for merch and uniforms.
How do I keep my screen print from fading?
Turn the garment inside out, wash cold with a mild detergent, and skip the dryer’s high-heat setting when you can. That’s it — no special treatment needed.
What kinds of screen printing ink do you offer?
Plastisol is our standard — durable, vibrant, and the most common choice for custom orders. We also run waterbase and discharge inks for a softer hand and vintage feel, plus specialty options like glow-in-the-dark, metallic shimmer, and puff. If you have a look in mind, we’ll match the ink to it.
How many colors can I print?
Up to 10 colors with traditional screen printing. Each color adds a screen and affects price, which is why most designs land between 1 and 4 colors. For artwork with more colors than that, simulated process printing or a DTF transfer usually makes more sense — we’ll steer you to whichever prices out best.
How do you print on dark shirts?
We print an underbase — a layer of white ink beneath your design — so your colors sit on top and stay vibrant instead of sinking into the fabric. It’s standard practice on dark garments and it’s built into how we quote them.
What's the minimum order for screen printing?
Screen printing minimums start at 24 pieces per design. Below that, screen printing stops making sense cost-wise because of screen setup — but small runs aren’t a dead end. Depending on your artwork, a DTF transfer or DTG print handles short runs without setup fees, and we’ll tell you straight which one fits.
Can you screen print hats?
Hats get a better version of the process: screen printed DTF transfers. Printing directly on a curved, seamed panel limits detail, so we screen print your design as a transfer and apply it to the hat — truer detail, more consistent results. See our custom hats for styles and options.
How fast can I get my screen printing order?
Most orders ship within 2–3 weeks of artwork approval. Up against an event date? Tell us up front — rush options are available, and we’ll be honest about what’s doable.
Built on Trust, Quality, and Speed
Why Choose Consolidated Ink
We deliver retail-quality custom products with precise embroidery, structured fits, and reliable production.
Low Minimum Orders
Order as low as 24 hats per design. Perfect for small teams or test runs.
Free Design Support
Send a logo or idea, we refine, digitize, and mock it up at no cost.
Fast Turnaround
Most orders are shipped within 2–3 weeks, with rush options available.
Discounts on Bulk Orders
Tiered discounts that make larger orders more cost-effective.
Retail-Grade Quality
Premium brands, finished with high-quality embroidery, patches, and prints.
Satisfaction Guaranteed
If something’s off, we fix it.
Simple as that.
5.0 Star Reviews on Google
Hear first-hand from our incredible community of customers.
I have had countless orders with Consolidated over the last 10+ years. Hats, hoodies, shirts, embroidery... the attention to detail is something I never have to question, and my recent order of 144 t-shirts was no different. I didnt even need to check the print before I put the order in the back of the truck. Thank you guys.
Consolidated Ink was such a pleasure to work with! Professional, punctual and extremely communicative. Not only was all the design and printing Perfect, but the materials they recommended were great quality. I have already placed a full re-order with them. Highly recommend using Consolidated Ink.
Could not be happier. Needed a small quantity of T-shirts for an important public event -- and fast! Not only was the whole job turned around on a dime, but the result was terrific -- and they actually improved the main graphic, generating a higher resolution version. Never going anywhere else.
We used consolidated ink to curate our swag for the local little league… our merch is the talk of the town and sought out by many! Coolest hats and softest t-shirts around. We even had a tight deadline and they came through for us!
The team at Consolidated Ink did such a great job. They turned around merchandise for us in such a fast manner - even got great delivery and complete quality were so thrilled with results thank you thank you
Would highly recommend anyone work w Consolidated Ink - incredibly detailed, professional & reasonably priced. Pat was able to source exactly what I needed and got the job done within days of placing the order. 5 stars!